We are passionate about developing innovative solutions for demanding dosing and dispensing processes. Our expertise and dedication are reflected in every project we take on. To ensure that you always stay up to date, we offer you a variety of informative content. Our articles, whitepapers and social news provide you with valuable insights into current trends, technological advances and best practices. Don't miss any news and stay informed. Visit our website regularly and follow us on social media to benefit from our expertise and get inspired.
Our latest company event will be remembered as an unforgettable day! The day began with a bus ride from Germersheim to Edenkoben, and from the very start, the atmosphere was filled with excitement and cheerful anticipation. Once we arrived in Edenkoben, we were treated to a real highlight: the ride on the Rietburgbahn up to Rietburg, offering a breathtaking panoramic view.At the top, we took the opportunity to go on a hike around Rietburg. Surrounded by beautiful nature, we enjoyed relaxed conversations and cherished the time together away from the daily work routine. The hike offered the perfect balance of activity and relaxation, turning it into a truly special experience.The day ended with a cozy dinner at the Rietburg. With excellent food and refreshing drinks, we reflected on the day's events in a relaxed and sociable atmosphere. It was wonderful to spend time together outside of the work environment and get to know each other better in such an informal setting.The day was filled with fun, warmth, and unforgettable moments that brought our team even closer together. Thanks to everyone who made this day so special!
Recently, our sales force and technical office staff enjoyed a special team event that provided plenty of fun, team spirit and shared experiences.The day started with an exclusive tour of the brewery. Here, the team immersed themselves in the art of brewing beer and learnt about the individual steps of the process in a relaxed atmosphere.But that was just the beginning: the team then headed to the escape room! Here, the team put their skills, communication skills and team spirit to the test. With creativity, strategic thinking and a good dose of humour, they cracked the puzzles and successfully completed the mission.Such shared experiences not only strengthen team cohesion, but also promote mutual understanding and cooperation in everyday life. Full of motivation, they are now moving on to the next projects together. Conclusion: Strong together - for our customers!
The doors are wide open and our colleagues and our partner from Sweden look forward to seeing you.
Join us at booth D05:61 at the Elmia trade fair in Sweden.
There, our team will showcase cutting-edge innovations and tried-and-true solutions for supplying, transfer, and applying liquid and viscous materials, all designed to elevate your production efficiency to new heights.
Welcome to the next chapter at Walther Systemtechnik! Our two former trainees successfully completed their training as industrial clerks in January 2024 and are now starting their career-integrated studies in business administration at the Ludwigshafen University of Business and Society. We are particularly proud that we were able to take on both graduates as permanent members of our team after their training. Not only will they remain a valuable part of the Walther Systemtechnik family, but they will also be able to deepen and expand their knowledge and skills through the combination of professional practice and studies. This provides them with the ideal basis for supporting our company even more in the future. A big thank you to all colleagues who have accompanied our young talents on their journey so far. We look forward with excitement and confidence to all that the future holds for them - and for us!
We are pleased to announce that our partner Aventure from Sweden will be exhibiting our products at the Elmia trade fair from 14 to 17 May.
Our team will also be on site to answer any questions and give you an insight into our innovative solutions.
Visit us at the Aventure stand to find out more about our products and how they can help your business.
We look forward to meeting you at the Elmia exhibition!
The latest team event organised by Walther Systemtechnik's development department took colleagues on a picturesque hike through the Palatinate Forest. The approximately 9-kilometre route with an elevation gain of 350 metres offered the opportunity to enjoy nature for around three hours. After the hike, the team enjoyed a relaxing end to the day at the Marienhof winery. The collegial dialogue was deepened over a delicious meal in a cosy atmosphere. Such events strengthen communication and cohesion within the team and make an important contribution to the joint success of Walther Systemtechnik.
Dense clouds of smoke fill the warehouse, and visibility drops to zero...What initially appears to be a typical warehouse fire fortunately turns out to be an unannounced safety drill. The smoke is produced by a fog machine usually found in nightclubs, and instead of a party, there's an alarm.This is a scenario no one ever wants to experience in real life, but it's one everyone should be prepared for. So here are the most important steps to keep in mind in case of a fire... Stay calm: Panicking will only make the situation worse. Take a deep breath (unless you're standing right in the smoke) and focus on what to do next.
Raise the alarm: As soon as you notice fire or smoke, immediately activate the nearest fire alarm to warn everyone in the building.
Leave the danger zone: Exit the danger zone immediately. Do not use elevators – in case of an emergency, stairwells should be used.
Inform emergency services: Once you are safe, call the fire department. Provide an accurate description of the location and the situation.
Reach the assembly point: Go to the designated assembly point. Stay there until the emergency services give the all-clear.
Don’t go back: Never attempt to return to retrieve personal belongings. Human lives are always more important. How did it go for us? While our employees are prepared for such situations, practice never hurts. After all, the goal is to ensure safety for all employees. A fire drill helps to be ready for emergencies and improves response times. Because in a real emergency, every second counts...
This year, we once again celebrated our traditional summer party, and it was a resounding success! With bright sunshine, there was plenty of entertainment for the whole family. The little ones had an especially great time – from creative face painting to the bouncy castle, which was a highlight for both young and old.
There was no shortage of delicious food either: tasty grilled dishes, fresh sides from the caterer, and a refreshing frozen yogurt stand that provided the perfect cool-down on this warm day. The drink selection catered to everyone’s tastes – from coffee and soft drinks to refreshing beverages for all ages.
A big thank you to everyone who joined us and made this day so special. We’re already looking forward to the Summer Party 2025!
The Lubricant Expo is North America’s largest exhibition and conference, bringing together lubricant solution providers with a wide range of end users. As specialists in production-supporting lubrication systems, our team is ready to assist you.Whether for manual or automated lubrication processes, we offer solutions that enhance the efficiency and reliability of your production. Visit us at Stand 225, where we will be happy to answer your questions about pumping, dosing, and applying lubricants in manufacturing.
Take the opportunity to discuss your specific requirements with us. Together, we will develop customized system concepts tailored to your needs. We look forward to connecting with you!
On October 8th, it's that time of the year again: The Motek (International Trade Fair for Production and Assembly Automation) and the Bondexpo (International Trade Fair for Adhesive Technology) will open their doors in Stuttgart.
We warmly invite you to join us and explore our innovative and process-reliable solutions for conveying, dispensing, and applying viscous media. Whether it's bonding, greasing, oiling, sealing, casting, marking, or fluxing – we are your competent partner for manual, semi-automated, and fully automated dispensing applications.
Visit us from October 8th to 11th, 2024, at Booth 5413 in Hall 5. Experience our technologies live and engage in personal discussions with our experts.
Register now at https://lnkd.in/e4JAResm with the ticket code HC3N2-BT8SA and secure your free entry ticket today!
Logistics & Procurement in Harmony!
Our team from Logistics and Procurement at Walther Systemtechnik recently had an exciting and eventful day! Together, we embarked on an unforgettable draisine ride – an adventure that not only strengthened our team spirit but also brought plenty of fun. After a sporty ride, we enjoyed a well-deserved pizza break before heading back, full of energy, of course, once again on the draisines. It was a fantastic day that proved: Together, we achieve our goals – on and off the rails!
We are excited to welcome Finja as a new dual student to our team at Walther Systemtechnik. She is starting her dual studies in the exciting field of Digital Engineering, where she will closely combine theory and practice over the coming years. With her fresh academic knowledge and passion for technology and innovation, she will enrich our team and actively contribute to the advancement of our dosing technology.
It is a pleasure for us to offer young talents like Finja the opportunity to grow with us and shape the future together with her. We look forward to a successful collaboration and an exciting time filled with new challenges!
At Walther Systemtechnik, customer satisfaction is our top priority. That’s why we rely on experts like our experienced service technician, Thomas Huber. With over 20 years of experience in the service sector, Thomas supports our customers worldwide with the commissioning of their dispensing systems and equipment. But his commitment goes far beyond that: he handles maintenance, provides training, and optimizes processes to ensure the efficiency and reliability of dispensing technology.With his extensive expertise and passion for technical perfection, Thomas ensures that our customers' systems are optimally adjusted and run smoothly.Do you need assistance or have questions? Feel free to contact us via email at info@walthersystemtechnik.com. We are here for you!
Last week, we welcomed our Italian partner for a three-day visit to Walther Systemtechnik.
The days were characterised by activities related to our core competence: dosing technology. The visit began with a factory tour, during which our guests were given an insight into the assembly of our dosing components and systems. This gave them the opportunity to get to know our employees personally and learn more about our working methods and the company processes behind the development and production of our innovative solutions.
A particular focus was placed on technical training. In practice-orientated workshops, the functions of many products were tested in realistic scenarios and important insights were gained into the wide range of possible applications, for example for lubricants, adhesives or oils.
Strategic dialogue was just as important as the practical training. Together they discussed how the partnership can be further strengthened and geared towards future challenges in dosing technology. Common goals and visions were developed in order to be able to offer users the best possible solutions.
The eventful days ended with a dinner together, which provided space for personal discussions in a relaxed atmosphere and rounded off the experiences of the past few days.
We would like to thank our guests for their visit and look forward to further expanding our partnership in the field of dosing technology and realising many projects together!
Yesterday, we had the pleasure of welcoming the Stäubli team to our facility. Robert Moss and his colleague arrived with their impressive demo vehicle to showcase the latest innovations in the field of robotics. Stäubli robots will soon be deployed with us to make our processes even more innovative and efficient. Collaborating with Stäubli is an important step in our strategy to stay at the forefront of technology and provide our customers with the best solutions. A big thank you to the Stäubli team for the exciting and informative presentation!
Did you know that llamas are social animals and form strong bonds within their herds? These same bonds were strengthened within our AID team during their recent team event! On a llama hike through the picturesque vineyards of the Palatinate, the AID team had the chance to experience these fascinating animals up close while also reinforcing their team spirit.AID stands for Administrative Support, responsible for preparing quotes and processing orders at Walther Systemtechnik. After the hike, the team enjoyed a hearty meal at the famous Dürkheimer Giant Barrel, followed by a relaxing walk along the saline. The soothing sound of the water and the fresh air provided a perfect ending to the day.A big thank you to everyone who made this unforgettable experience possible! Events like this help bring our team even closer together and prepare us for the challenges ahead.
Instead of planning and designing dosing systems, the colleagues from Project Management and Engineering enjoyed a day filled with action, relaxation, and indulgence. The team experienced an unforgettable team event that brought their cohesion to a whole new level. The day kicked off with an exciting paintball competition, where not only tactical skills and communication abilities were put to the test, but also the participants' sportsmanship.
After the action, a relaxing wagon ride through the picturesque Palatinate countryside followed, offering plenty of time for conversation, shared laughter, and appreciation of the beautiful scenery. The event concluded at a local winery, where the team reminisced about the day's experiences over fresh grape juice and delicious finger food, recharging for the challenges ahead.
A heartfelt thank you goes out to everyone who organized and participated in this event. Such shared experiences strengthen team spirit and prepare us well for future tasks!
Today is the first day of Battery Show Europe 2024 in Stuttgart! Our application specialists, along with experts from PFINDER KG, are on site and look forward to engaging discussions. Visit us in Hall 4, Stand C07, and learn more about our latest developments and innovative solutions. Messe Stuttgart, Hall 4, Stand C07. June 18-20, 2024. You can get a free visitor ticket here: https://lnkd.in/eEB2aEs6 We look forward to seeing you!
Last week, we had the great pleasure of welcoming the wbk Alumni Club to Germersheim. At the invitation of our alumni and current Managing Directors Henning Wagner and Frederic Förster, the participants were given exciting insights into our company structures and the impressive career paths of our two Managing Directors.A particular highlight of the visit was the tour of the production halls. Here, the members of the Alumni Club were able to gain an impression of our technological innovations in the field of dosing technology. The developments presented met with great interest and impressively demonstrated how Walther Systemtechnik is positioning itself as one of the leading companies in this field. The event concluded with a cosy snack, which provided an opportunity to deepen the technical discussions in a relaxed atmosphere. We would like to thank everyone involved for their visit and the interesting discussions!
Our application specialists are working hard so that we can showcase the optimum corrosion and stone chip protection for battery systems in BEVs in time for the Battery Show. The event taking place in Stuttgart is an excellent opportunity to find out about technologies and materials on this topic. Come along; we cordially invite you!
Event detailsLocation: Messe StuttgartDate: 18 to 20 June 2024Stand number: 4-C07
What you can expect: In cooperation with PFINDER KG, we will be demonstrating live on a joint stand how advanced corrosion protection media are effectively applied to ensure the longevity and safety of battery components. Visit us, gain direct insights into our technologies and exchange ideas with our experts. We look forward to meeting you in person!
Do you need to apply reactive media, like adhesives, with precision and cleanliness? Our latest diaphragm dispensing valve (WMAV) provides reliable, safe, and compact integration for your setup. Its advanced design prevents air ingress, ensuring sensitive media stay stable. The built-in "snuff-back" effect guarantees clean application without drips, while robust stainless steel components protect against wear, even with corrosive substances.Choose from three sizes to match your application needs, with options for pressure sensors, piston detection, and heating integration. Discover the advantages of precision dosing with WMAV!more information ...
Inspiring kick-off in Mannheim: Metalworking TechDays brought together industry experts and production managers to discuss the latest developments in metalworking. Renowned companies and institutions such as RWTH Aachen University, HYDAC Group, DMG MORI, Daimler Truck AG, John Deere and MAPAL Dr Kress KG provided valuable insights with exciting presentations. The focus was on pioneering metalworking media, innovative cleaning agents and modern corrosion protection solutions.
This was a great opportunity for us to showcase our expertise in dispensing and application technology. Our presentation focused on precise application using spray and powder technology, as well as the topics of process data acquisition and process control in automated production systems.
Many thanks to FUCHS LUBRICANTS GERMANY for the excellent organisation and to all participants for the informative exchange. It was a pleasure to be part of this event.
Germersheim, May 9, 2008: Precise and reproducible application of media with varying viscosities is essential for many production and assembly processes.
The increasing automation and miniaturization in nearly every industrial sector, coupled with rising prices for various media, necessitate the contactless dispensing of minute quantities. Existing systems in the market are often complex and costly. The new Micro Point Pulse Valve (MPP) offers a solution, surpassing the performance of more expensive devices with its compact dimensions and reduced cost.
The market has seen several technologies for media dispensing, with contactless dispensing becoming increasingly focused on both new designs and integration into existing systems.
It's crucial for many processes to accurately apply even tiny amounts of highly viscous media. The MPP is preferred for the contactless pulsing of media of various viscosities, such as greases, oils, adhesives, paints, fluxes, and solvents. The continuous miniaturization of components and rapidly shortening cycle times place ever-higher demands on the technical equipment for media application. Currently, very few systems offer contactless dispensing that combines precise functionality with a solid price point. This synergy has been achieved with the Micro Point Pulse Valve developed by Walther Systemtechnik GmbH.
The valves were developed from a full-stream variant for applying beads and larger quantities of media. This was based on extensive endurance testing that exposed the weaknesses of the initial system. The accuracy and placement of the media could not be considered process-safe before optimization.
The main goal of the development was to create a system for generating small quantities of media. This involved altering individual system components in terms of materials and geometries to achieve significantly longer service lives.
The objective was to develop a market-ready product from the initial system, achieving not only a certain cycle number but also reproducible dispensing results throughout the test series.
Endurance tests were conducted with partially highly viscous, pasty media. The results were recorded through weight measurement and visual inspection. Compared to the original component, the quantities could be significantly reduced. Variations in application pattern and quantity were less than 10 percent from the original value. The tests worked with quantities of 700µg, yet the system also allows for the application of larger amounts and still realizes a bead-shaped media application.
In single dosing, quantities up to 0.5g were applied. Even during operation, the quantity can be quickly adjusted by altering the detent pin.
Nozzles with diameters ranging from 0.3mm to 2.0mm are easily interchangeable in a short time. The valve is designed for material pressures up to 100bar.
The valve's drive is maintenance-free, and the overall system's maintenance and cleaning are straightforward. Depending on the media, the system can accurately pulse free-flying media elements over a distance of more than 100mm. This not only saves significant media costs but also time in the dispensing process. Contactless application further shortens throughput times in assembly processes and processing cycles. The travel distances required for contact dispensing are eliminated.
Another advantage is the prevention of grease carryover, ensuring cleanliness and medium application only where selected on the component.
The MPP offers a cost-effective alternative to the current state of technology, providing numerous advantages.
Tests with the MPP achieved significantly more accurate dispensing results in terms of quantity and placement than comparable but much more expensive competitive products. Compared to the competition, no heating was required. Heating is not always permissible due to fluid properties, as it can lead to separation of components or changes in the medium's characteristics. In medical technology, heating is not always feasible as it could alter the active ingredients.
However, unlike the expensive solution, optional heating can be provided. With fast cycle times of up to 40Hz, integration into existing continuous processes is possible, as is the supplementation of individual manual workstations.
The precise and safe operation ensures a clean working environment. Numerous systems have been in industrial use for several months.
A major German dowel manufacturer uses the technology to apply 30mg of lubricant to components, preparing them for further processing. Over 115,000 components per day are treated with the required amount of lubricant in a shift operation.
An electronics component manufacturer uses the technology to apply a contact grease amount of 300µg before final assembly.
Depending on the media, additional options can be used. The variability in installation and the generation of free-flying media elements open up a wide range of applications. The minimization of the dispensed quantity makes applications in microtechnology or microelectronics conceivable, as well as in the food industry.
Due to the generation of the smallest free-flying media elements and the associated sterility, the technology is suitable for use in medical technology.
Besides contactless dispensing of small quantities, it is also possible to dispense large amounts, allowing for significant time savings in filling large storage areas. The very fast media output makes it conceivable to lubricate machines or machine parts during operation.
This could extend maintenance intervals and significantly reduce associated downtime. Otherwise, mandatory maintenance-related disassembly for lubricating moving parts can be specifically minimized. The enormous time savings in dispensing, due to the eliminated travel movements, combined with material savings due to precise operation, result in very short amortization periods. Further development work aims to also point-dose low-viscosity media in small quantities.
This raises the question: Can the MPP replace traditional contact dispensing in many areas?
Germersheim, 10.09.2019: At Motek 2019, Walther Systemtechnik GmbH will be presenting intelligent systems for material preparation with optimum practical benefits.Whether material preparation systems with intelligent analysis functions, extremely compact modular components or cobot-dominated application processes - at Motek 2019, Walther Systemtechnik GmbH will be presenting innovative new products that measurably increase output and can be easily integrated into existing production chains.The Germersheim-based company is increasingly relying on intelligent solutions and digitalised products to avoid or identify production obstacles. This is also reflected in the new product portfolio.Just in time for Motek, the company is presenting the WFSD-01, a diagnostic-capable filter system for lubricants, and the WADS-01, a stand-alone solution for detecting and ejecting gas inclusions in liquid and viscous materials, two production-supporting add-ons that record process-related parameters by means of real-time monitoring.Recorded data includes planned and unplanned downtime, error messages and numerous target/actual comparisons. The permanent logging of parameters enables a cycle-accurate response. Since it is also possible to report when definable thresholds are exceeded or not reached, direct action can also be taken. Intelligent diagnostics therefore significantly speed up fault analysis and provide an essential basis for calculating OEE.In summary, the common denominator of the two product innovations is their intelligent control functions, which ensure maximum accuracy and efficiency: both solutions sustainably stabilise the production process, avoid waste and save costs.In addition, they are vendor-independent and can be easily integrated into any system, offering complete flexibility to both existing and new customers.
In addition to the WFSD-01, which is part of the new Walther Modular product line, six other very compact innovations will be presented. This year, the company is focusing on the efficiency and process reliability of dispensing and application applications in terms of system effectiveness.Of course, visitors will also have the opportunity to familiarise themselves with the extensive product range on all days of the exhibition. In addition to customised solutions, Walther Systemtechnik GmbH offers a wide range of standard products. Drum lift pumps, dosing and outlet valves or testing technology such as pressure and optical sensors are just a small selection from the product portfolio.Contact us; appointments can be made by telephone on 07274-7022-0. You will find the company in Hall 3, Stand 3211.
Price on request
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