Special machines and automation solutions

WALTHER Systemtechnik develops customized special-purpose machines and automation solutions for industrial dispensing, joining, and media processes. The product range extends from handheld application systems and compact dispensing stations to automated dispensing cells and complete assembly and production lines. The focus is on reproducible media application, tailored automation concepts, and the integration of fluid power functions into stable production processes.

High demands on order quality, repeatability, and process reliability determine how robust a dosing or application process must be designed. Short cycle times and higher annual production volumes further increase the need for guided, monitored, or automated solutions.

WALTHER Systemtechnik develops application-specific system concepts for assembly, production, and quality assurance – from manual workstations with defined dosing and controlled media application to fully automated special-purpose machines. From conception and project planning through design and control engineering to commissioning, WALTHER Systemtechnik supports the implementation of individual system and machine concepts.

WALTHER Systemtechnik's special-purpose machines are customer-specific. They are built precisely for each application, taking into account the individual process requirements.

Tailor-made individual solutions...

from the control system...

all the way to railway planning.

Increased process reliability through monitoring functions and functional testing

High process reliability reduces error rates and scrap, supporting stable production processes with reproducible dosing results. WALTHER Systemtechnik integrates comprehensive monitoring functions directly into the respective machine and plant concepts. Furthermore, the additional integration of functional tests for specified product characteristics allows quality assurance to be directly incorporated into the production process. This combination enables continuous monitoring of relevant process and quality parameters within production.

Tabletop greasing devices

  • Manual workpiece feed
  • Pneumatic control
  • Customizable application head

hand applicators

  • Manual tool feed
  • Electrical / pneumatic control
  • Customizable application head

Tabletop systems

  • Manual assembly
  • Electrical control
  • Functional testing included upon request

Stand-alone & turnkey solutions

  • Manual assembly as a stand-alone cell
  • Automated workpiece feeding when integrated into existing assembly lines
  • Including robotics, handling technology, measurement technology & control technology

Assembly lines

  • Comprehensive mapping of large-scale projects as Hahn Group
  • Order volume up to over €40 million
  • Individual integration of subsidiaries

Advantages at a glance

  • Custom-designed special-purpose machines and automation solutions
  • Solutions ranging from handheld systems to complete manufacturing and assembly lines
  • Integration of dosing technology, fluid technology, robotics and control technology
  • Manual, semi-automated and fully automated plant concepts
  • Precise and reproducible media application for stable production processes
  • Process monitoring and quality assurance within the production process
  • Flexible machine concepts for diverse production requirements
  • Support from small batches to automated series production
  • Project planning, design and commissioning from a single source
  • Individual turnkey systems for industrial manufacturing processes