Modular system kit for dosing and fluid systems

WALTHER Systemtechnik's modular system kit allows for the flexible and efficient implementation of customized dispensing and application systems. Instead of entirely customer-specific individual developments, coordinated system components are combined and configured according to the application. The system kit covers all functional areas industrial dosing applications – from material supply and media preparation to dosing and application, as well as process monitoring and control.

Depending on the application, different dispensing and application technologies are used – for example, for spot, bead, or area application. System design considers factors such as viscosity, dispensing quantity, cycle time, component geometry, and process dynamics to ensure reproducible and reliable media application. Combining standardized components with application-specific configurations results in cost-effective dispensing systems for stable production processes.

Planning security for system integrators and automation engineers

For system integrators and automation engineers, the modular architecture offers a high degree of planning and integration reliability. Standardized components and defined interfaces simplify design, engineering, and commissioning. At the same time, engineering effort, project planning time, and integration costs can be reduced.

Scalable system technology for industrial production environments

Technical departments of industrial companies also benefit from the flexible system structure. Existing systems can be expanded, processes adapted, and components replaced or scaled without having to completely redesign dosing systems. This supports cost-effective maintenance, standardized spare parts inventory, and long-term process reliability.

Designed for perfect synergy

WALTHER MODULAR is part of WALTHER Systemtechnik's systemic solution approach. The MODULAR components are geometrically and functionally coordinated and can be connected without piping.

Standardized geometries and defined interfaces ensure the construction of compact functional groups with flow-optimized system structures and reduced susceptibility to leakage. At the same time, assembly effort, interface complexity, and integration times are reduced.

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Functional structure of a dosing system

The components of the modular system can be assigned to four functional areas. The modular combination of these components allows for the implementation of both standard applications and complex dosing and custom solutions.

Supplying and Feeding

This functional area includes components for storing, conveying, and pressurizing the medium. The goal is a continuous and stable material supply for the downstream dosing and application steps.

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Transfer and Treatment

This includes components for media transport and material preparation. These include, among other things, filtration, degassing, pressure forming, and pressure stabilization to ensure constant process conditions.

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Processing and Application

This is where the actual dosing and application of the medium takes place. The dosage and application pattern are defined by valve technology, application geometry, and control system, and are tailored to the specific application.

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Measurement and Process Control

Control and regulation components manage the process and synchronize it with higher-level plant control systems. They stabilize the dosing process and ensure reproducible results even under fluctuating process conditions.

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Advantages of the modular system kit

Individually combinable components for application-specific dosing processes
Reduced engineering and project planning effort
Shorter integration and commissioning times
Flexible design for different media and processes
Scalable system solutions for new and existing plants
Simplified maintenance and spare parts supply
High process reliability thanks to proven and coordinated system components

The added benefit: Engineering data for design and integration

In addition, comprehensive technical documentation as well as CAD and STEP data for the components are available. These support design, plant planning, integration and service, and facilitate technical design and integration into existing machine and production concepts.